Procemex Web Inspection System for tissue covers your quality and efficiency improvement needs on your tissue machine and converting line. It also makes it safer for operators to monitor key locations of the machines. Key elements for problem solving and troubleshooting on a tissue machine are Web Inspection and Web Monitoring systems. The paper defect and web break root cause information captured is used to reduce the number of web breaks and control product quality. In addition to that, the critical data is transferred with reel defect maps into converting lines to enable smart decisions supporting higher converting line runnability.
Procemex develops and manufactures their own Matrix Smart Camera and LED lights specifically for the pulp, paper and tissue industry.
General System Features
Web Inspection is typically located at the end of tissue machine in dusty environment. Unique patented pinhole camera beam or separate pinhole camera housing keep cameras clean.
The Smart Camera can make several independent measurements by pulsing different LED light profiles to flash sequentially for alternating inspection.
Utilizing Procemex carbon fiber beams guarantees evenness of illumination and a long-term alignment of cameras and lights. In case there is not enough space or if a lower price option is preferred, it is also possible to use separate cameras and lights for the same purpose. This leads to more uneven illumination and extra maintenance/alignment work on cameras and lights is necessary over the lifetime of the system.
A marker located at the end of the tissue machine puts an ink code with the MD position information on the edge of the sheet. A reader on the winder reads the code and synchronizes the defect map with the actual current position and enables an automatic stop or crawl function to react on customer defined defects.
